Hydrogen, Fuel Cell & Energy Storage

Hydrogen, Fuel Cell & Energy Storage

Investigating Numerically the Impact of Phase Change Materials on Heat Exchangers to Optimize Energy Consumption

Document Type : Research Paper

Authors
1 Department of Mechanical Engineering, Faculty of Mechanical Engineering, University of Tabriz, Tabriz, Iran
2 Department of Electromechanical Engineering, C-MAST-Center for Mechanical and Aerospace Science and Technology, Universidade da Beira Interior, Covilha, Portugal
10.22104/hfe.2026.7415.1344
Abstract
This article presents a novel three‑dimensional numerical investigation of turbulent water–air flow and displacement heat transfer in a shell‑and‑tube heat exchanger enhanced with paraffin phase‑change material (PCM) and aluminum oxide nanoparticles. Covering Reynolds numbers from 0 to 3 000, the governing equations are solved via the finite‑volume method.The study's findings indicate that employing phase-change material surrounding the tube and keeping a steady heat flux can both increase a shell and tube heat exchanger's penetration coefficient. The impact of this modification has been compared to that of a straight, circular tube, providing practical insights for heat exchanger design. The chosen fluid flow exhibits turbulence as it moves through the tube and collides with the thermal boundary layer, increasing the internal transfer coefficient of the fluid flow. The findings show an insignificant error of 8.71\% for the grid independence section.
Keywords
Subjects

[1] Alves TA, Altemani CA. Conjugate cooling of a discrete heater in laminar channel flow. Journal of the Brazilian Society of Mechanical Sciences and Engineering. 2011;33(3):278-86.
[2] Alves TA, Krambeck L, Santos Pd, Aranguren P. Heat pipe and thermosyphon for thermal management of thermoelectric cooling. Bringing thermoelectricity into reality. 2018.
[3] Wang S, He S, Wang M, Tian W, Su G, Qiu S. Two parallel methods for the threedimensional CFD coupling simulation of shell and tube heat exchangers. Annals of Nuclear Energy. 2024;199:110374.
[4] Prajapati P, Raja BD, Savaliya H, Patel V, Jouhara H. Thermodynamic evaluation of shell and tube heat exchanger through advanced exergy analysis. Energy. 2024;292:130421.
[5] Amudhalapalli GK, Devanuri JK. Prediction of transient melt fraction in metal foam-nanoparticle enhanced PCM hybrid shell and tube heat exchanger: A machine learning approach. Thermal Science and Engineering Progress. 2023;46:102241.
[6] Gorzin M, Hosseini MJ, Rahimi M, Bahrampoury R. Nano-enhancement of phase change material in a shell and multi-PCM-tube heat exchanger. Journal of Energy Storage. 2019;22:88-97.
[7] Pahamli Y, Hosseini M, Ranjbar A, Bahrampoury R. Effect of nanoparticle dispersion and inclination angle on melting of PCM in a shell and tube heat exchanger. Journal of the Taiwan Institute of Chemical Engineers. 2017;81:316-34.
[8] Gasia J, Tay NS, Belusko M, Cabeza LF, Bruno F. Experimental investigation of the effect of dynamic melting in a cylindrical shell-and-tube heat exchanger using water as PCM. Applied energy. 2017;185:136-45.
[9] Hosseini M, Rahimi M, Bahrampoury R. Experimental and computational evolution of a shell and tube heat exchanger as a PCM thermal storage system. International Communications in Heat and Mass Transfer. 2014;50:128-36.
[10] Pahamli Y, Hosseini MJ, Ranjbar AA, Bahrampoury R. Analysis of the effect of eccentricity and operational parameters in PCM-filled single-pass shell and tube heat exchangers. Renewable energy. 2016;97:344-57.
[11] Zhang Z, Zhu Z. Optimum design of a horizontal shell-and-tube latent heat thermal energy storage system via non-uniform upper-andlower cascade PCMs. Journal of Energy Storage. 2024;79:110209.
[12] Zaytoun MM, El-Bashouty MM, Sorour MM, Alnakeeb MA. Heat transfer characteristics of PCM inside a modified design of shell and tube latent heat thermal energy storage unit. Case Studies in Thermal Engineering. 2023;49:103372.
[13] Khedher NB, Hosseinzadeh K, Abed AM, Khosravi K, Mahdi JM, Sultan HS, et al. Accelerated charging of PCM in coil heat exchangers via central return tube and inlet positioning: a 3D analysis. International Communications in Heat and Mass Transfer. 2024;152:107275.
[14] Wu Y, Rong J, Wang D, Zhao X, Meng L, Arıcı M, et al. Synergistic enhancement of heat transfer and thermal storage characteristics of shell and tube heat exchanger with hybrid nanoparticles for solar energy utilization. Journal of Cleaner Production. 2023;387:135882.
[15] Sayehvand HO, Abolfathi S, Keshavarzian B. Investigating heat transfer enhancement for PCM melting in a novel multi-tube heat exchanger with external fins. Journal of Energy Storage. 2023;72:108702.
[16] Boujelbene M, Mohammed HI, Sultan HS, Eisapour M, Chen Z, Mahdi JM, et al. A comparative study of twisted and straight fins in enhancing the melting and solidifying rates of PCM in horizontal double-tube heat exchangers. International Communications in Heat and Mass Transfer. 2024;151:107224.
[17] Conti M, Charach C. Thermodynamics of heat storage in a PCM shell-and-tube heat exchanger in parallel or in series with a heat engine. Solar
energy. 1996;57(1):59-68.
[18] Chandran KN, Jeong YS, Kim HG, Min JK, Ha MY. Investigation of the thermal exchange mechanism of PCM melting process in an LHTES with elliptic tube configurations inside a cylindrical shell. Journal of Energy Storage. 2024;76:109838.
[19] Yang X, Lu Z, Bai Q, Zhang Q, Jin L, Yan J. Thermal performance of a shell-and-tube latent heat thermal energy storage unit: Role of annular fins. Applied energy. 2017;202:558-70.
[20] Said MA, Hosseinzadeh K, Kaplan S, Rahbari A, Tiji ME, Mahdi JM, et al. Accelerated charging dynamics in shell-and-multi-tube latent heat storage systems for building applications. Journal of Energy Storage. 2024;81:110286.
[21] Dhshiri Parizi A, Salimpour MR. Water/TiO2 nanofluid flow heat transfer and pressure drop through ducts with circular, square and rectangular cross-sections. Modares Mechanical Engineering. 2015;15(5):377-82. Available from: https://mme.modares.ac.ir/article_8651.html.
[22] Kikuchi N, Oden JT. Contact problems in elasticity: a study of variational inequalities and finite element methods. SIAM; 1988.
[23] Shah R, Heikal M, Thonon B, Tochon P. Progress in the numerical analysis of compact heat exchanger surfaces. In: Advances in heat transfer. vol. 34. Elsevier; 2001. p. 363-I.
[24] He Z, Li R, Yang L, Mikulˇci´c H, Wang J, Cuˇcek ˇ L. Performance analysis of a battery thermal management system based on phase change materials
with micro heat pipe arrays. Energy conversion and management. 2024;311:118506.
[25] Karuppusamy S, Sambandam P, Selvaraj M, Kaliyaperumal G, Mariadhas A, Deepak J. Enhancing heat transfer efficiency in shell-and-tube heat exchangers with SiC and CNT-infused alkaline water nanofluids. Desalination and Water Treatment. 2024;317:100157.